What is TL494BDG?
The TL494BDG is a pulse-width modulation (PWM) controller from Texas Instruments, commonly used in power supply circuits for regulating and controlling the voltage and current. It is a high-performance PWM controller designed for use in DC-to-DC converters, power inverters, and switch-mode power supplies (SMPS). The TL494BDG provides comprehensive control features such as adjustable frequency, dead-time control, and overcurrent protection, making it suitable for a wide range of power conversion applications.
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Key Features:
Dual PWM Controller: The TL494BDG integrates two independent PWM controllers in a single package, allowing for the regulation of both the high-side and low-side switches in full-bridge, half-bridge, or push-pull configurations. This dual functionality is particularly useful in DC-to-DC converters and AC-to-DC power supplies where dual control channels are required.
Adjustable Duty Cycle: The output duty cycle of the PWM can be adjusted using an external control voltage. This provides precise regulation of the output power, making it versatile for a variety of power supply designs, especially where load or input voltage fluctuations need to be compensated dynamically.
Fixed Frequency Oscillator: The TL494BDG includes an internal oscillator that operates at a fixed frequency (typically 50 kHz to 100 kHz), but the frequency can also be adjusted externally. This feature helps achieve the desired power conversion performance while minimizing electromagnetic interference (EMI) by controlling the switching frequency.
Dead-Time Control: The TL494BDG includes dead-time control to prevent overlap between the high-side and low-side switches. This is essential in preventing short circuits and improving the efficiency of the power supply by ensuring proper timing during the switching process.
Overcurrent and Thermal Protection: The TL494BDG has built-in protection features such as overcurrent protection, thermal shutdown, and under-voltage lockout. These protection mechanisms enhance the reliability and durability of the power supply, ensuring the system operates safely under fault conditions.
Wide Input Voltage Range: The IC operates with a wide input voltage range, making it suitable for a broad spectrum of applications. It can handle input voltages from 8V to 40V, which is typical for DC-to-DC converters and battery-operated devices.
Multiple Output Control: The TL494BDG provides both inverting and non-inverting outputs, giving the flexibility to control various types of external power switches (MOSFETs, transistors) and achieve the desired output voltages and current characteristics.
High Output Drive Capability: The controller provides high-current output drive capabilities, allowing it to directly drive external MOSFETs or IGBTs in the switching stage of the power supply.
Applications:
- DC-to-DC Converters: The TL494BDG is commonly used in step-down (buck), step-up (boost), and buck-boost converters for efficient voltage conversion in applications ranging from consumer electronics to industrial equipment.
- Power Supplies: Widely used in switch-mode power supplies (SMPS), including isolated and non-isolated designs, for powering circuits with higher efficiency and smaller form factors compared to linear power supplies.
- Battery Chargers: The TL494BDG can be used in battery charging circuits where precise voltage and current regulation is needed, such as in lithium-ion battery chargers, solar power systems, and electric vehicles.
- Power Inverters: Used in DC-to-AC inverters for renewable energy applications, such as solar power inverters, where it converts DC voltage from solar panels or batteries into usable AC voltage for appliances or grid feeding.
- AC-to-DC Converters: The TL494BDG is useful in applications where alternating current (AC) needs to be rectified and regulated to a stable DC output, such as in power supplies for communication equipment, audio equipment, and industrial control systems.
- Electric Motor Drives: Commonly used in motor drive systems where precise speed and torque control are needed, particularly in DC motors.
Technical Specifications:
- Input Voltage Range: 8V to 40V.
- Oscillator Frequency: Typically 50 kHz to 100 kHz, adjustable via external components.
- Output Current Drive: Capable of driving external MOSFETs or IGBTs with up to 200 mA of source/sink current per output.
- Duty Cycle Range: Adjustable duty cycle with control input (0% to 100%).
- Built-in Protection: Overcurrent protection, thermal shutdown, and under-voltage lockout.
- Output Type: Both inverting and non-inverting outputs.
- Package: Available in DIP-16 and SOIC-16 packages.
Advantages:
- High Efficiency: The TL494BDG enables high-efficiency power conversion by optimizing switching frequencies and reducing losses.
- Flexible Control: With adjustable duty cycle and external frequency control, it offers flexibility in a wide range of power conversion applications.
- Integrated Protection: The built-in protection features help prevent system damage, increase operational reliability, and enhance the overall performance of the power supply.
- https://www.mobikechip.com/static-product-faq.html
The TL494BDG is a versatile and reliable PWM controller widely used in power supply circuits for efficient voltage regulation. Its high current drive capability, protection features, and flexible control options make it an excellent choice for a variety of applications, including DC-to-DC converters, battery chargers, power inverters, and other high-efficiency power conversion systems.
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